Tire Crushing & Sieving System
Main Applications
The tire crusher machine is the core machine of rubber powder production line. It can process 30-100 mm tire blocks into 5-40 mesh rubber powder and separate steel wire and nylon fiber during operation.
Tire Crushing & Sieving System Instruction
The rubber tire crushing system is mainly composed of three parts: one tire crusher machine, sieving machines and magnetic separators.
Crushing equiopment: the crushing part mainly consists of frame, front and rear two rollers, motor, reducer, gap adjustment device, electronic control system and so on. When the crusher is working, the two rollers of the crusher to do relative rotation, rubber blocks are sucked into the gap between the two sticks for processing. The operator adjusts the distance between the two rollers to adjust the size of the finished rubber powder.
Sieving equipment: The crushed rubber granules are separated into two parts through the vibrating sifter: size qualified and unqualified. The unqualified granules are because of oversize, the automatic conveyor belt will re-feed them into the rubber shredder to be grinded again until they are qualified in size. The rubber granules with qualified size are transported to the next magnetic separation section.
Magnetic Separation: The magnetic separator is designed to remove the fine iron filaments in the rubber powder, Shuliy provides two magnetic separation steps, the first one is using double roll magnetic separator for rough separation, the second one is using single roll magnetic separator for fine separation, after the rubber powder is separated by magnetic separation, the fine iron filaments will be removed completely, and the purity of the rubber powder can be more than 99%.
Rubber Crushing Machine Specification
This series of rubber tire crushing system mainly has the following models, different models have different processing capacity per hour.
In addition, the specific output of the crusher machine is inextricably linked to the size of the finished product: the larger the particle size of the rubber powder, the higher the output. Relatively, the smaller the particle size of rubber powder, the smaller the output.
The following table shows the specific data of SL-350 to SL 660 for yor reference, these are our tire crushing processing lines of different models. The smallest output is 80kg/h, and teh largest one is 2300kg/h. If you are still confused about how to choose, feel free to contact Shuliy.
| Final Rubber Powder Size | Production Capacity |
| 10 mesh (2.5mm) | 250-300kg/h |
| 20 mesh (1.25mm) | 180-230kg/h |
| 30 mesh (0.83mm) | 150-210kg/h |
| 40 mesh (0.63mm) | 80-120kg/h |
| Final Rubber Powder Size | Production Capacity |
| 10 mesh (2.5mm) | 400-500kg/h |
| 20 mesh (1.25mm) | 300-350kg/h |
| 30 mesh (0.83mm) | 240-280kg/h |
| 40 mesh (0.63mm) | 150-175kg/h |
| Final Rubber Powder Size | Production Capacity |
| 10 mesh (2.5mm) | 500-600kg/h |
| 20 mesh (1.25mm) | 400-500kg/h |
| 30 mesh (0.83mm) | 350-450kg/h |
| 40 mesh (0.63mm) | 200-250kg/h |
| Final Rubber Powder Size | Production Capacity |
| 10 mesh (2.5mm) | 900-1000kg/h |
| 20 mesh (1.25mm) | 600-700kg/h |
| 30 mesh (0.83mm) | 450-550kg/h |
| 40 mesh (0.63mm) | 300-350kg/h |
| Final Rubber Powder Size | Production Capacity |
| 10 mesh (2.5mm) | 1500-1600kg/h |
| 20 mesh (1.25mm) | 1200-1300kg/h |
| 30 mesh (0.83mm) | 1000-1100kg/h |
| 40 mesh (0.63mm) | 800-900kg/h |
| Final Rubber Powder Size | Production Capacity |
| 10 mesh (2.5mm) | 2100-2300kg/h |
| 20 mesh (1.25mm) | 1600-1700kg/h |
| 30 mesh (0.83mm) | 1200-1300kg/h |
| 40 mesh (0.63mm) | 900-1000kg/h |
Tire Shredding System Highlight
As the core equipment in the rubber powder production line, Shuliy perfectly matches the three parts of crushing, screening and magnetic separation, using an automatic conveyor belt to connect, the production process is silky smooth, which greatly saves labor costs and improves work efficiency.
Shuliy offers a wide range output of rubber powder production lines, typically in the range of 80-2300 kg/h. This range of production capacity can satisfy the majority of tire recycling plants, including start-ups and experienced companies that want to expand their production capacity.
The screen size in the screening system can be customized, and the size of the rubber powder is at the discretion of our customers. In addition, we can also send our customers an extra screen for spare parts.
The magnetic separator adopts permanent magnets with high magnetic induction strength, which can separate the iron wire efficiently.
Shuliy provides glue powder collection system. Customers can choose according to their needs.
